Overhauled the rear brakes.

Shocks, springs, anything to do with the running gear

Moderator: Moderators

dirtydirtydiesel
3.0 24v
Posts: 1521
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Overhauled the rear brakes.

Post by dirtydirtydiesel »

So nearly three weeks ago I jumped in to go to work, reversed of the drive as normal until I went to go forward, The rear brakes were locked solid :shock: ,
Draged her arse back onto the drive I went to work on my bike :frown: .
When I got home I jacked her up & wipped the wheels off O.M.G what a mess :oops: , Time for a rebuild me thinks :idea:
001.JPG
(151 KiB) Downloaded 32 times
002.JPG
(147.8 KiB) Downloaded 32 times
003.JPG
(150.21 KiB) Downloaded 32 times
004.JPG
(167.58 KiB) Downloaded 32 times
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power :cheesy: ) SOLD I've sorted the airbag light :cheesy:
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley :roll: )

2006 BMW e61 535d m-sport :supafrisk: run's for cover :lol:
dirtydirtydiesel
3.0 24v
Posts: 1521
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Re: Overhauled the rear brakes.

Post by dirtydirtydiesel »

dirtydirtydiesel wrote:So nearly three weeks ago I jumped in to go to work, reversed of the drive as normal until I went to go forward, The rear brakes were locked solid :shock: ,
Draged her arse back onto the drive I went to work on my bike :frown: .
When I got home I jacked her up & wipped the wheels off O.M.G what a mess :oops: , Time for a rebuild me thinks :idea:
The attachment 001.JPG is no longer available
The attachment 002.JPG is no longer available
The attachment 003.JPG is no longer available
The attachment 004.JPG is no longer available
So here's the result.
012.JPG
(151.25 KiB) Downloaded 32 times
013.JPG
(165.47 KiB) Downloaded 32 times
016.JPG
(152.68 KiB) Downloaded 32 times
018.JPG
(163.82 KiB) Downloaded 32 times
019.JPG
(151.17 KiB) Downloaded 32 times
.

& just for good mesure while at it I replaced the top links :)
015.JPG
(150.14 KiB) Downloaded 32 times
Last edited by dirtydirtydiesel on Thu Feb 13, 2014 11:48 pm, edited 1 time in total.
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power :cheesy: ) SOLD I've sorted the airbag light :cheesy:
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley :roll: )

2006 BMW e61 535d m-sport :supafrisk: run's for cover :lol:
User avatar
markw
2.0 Turbo
Posts: 401
Joined: Tue Jun 11, 2013 2:27 pm
Location: Suffolk, UK

Re: Overhauled the rear brakes.

Post by markw »

If you don't mind me saying, the first set of pics show a shocking lack of maintenance.... :o
The second set restores my faith in the home mechanic! Nice Job :cheesy:
2001 ES9J4S Coupe Manual Diablo
User avatar
Welly
The moderator formally known as Welton
Posts: 15033
Joined: Tue Jan 10, 2006 12:52 pm
Location: East Midlandfordshire

Re: Overhauled the rear brakes.

Post by Welly »

Wow! nice repair.
Cars in my care:
2021 Kia Spottage 1.6 Pez Turbo Dual Clutch Gearbox Trickery
2013 Renner Twingo - donkey work
User avatar
Doggy
Mod with a 2.2 HDi, De-Fapped!
Posts: 10710
Joined: Mon Oct 13, 2008 11:49 pm
Location: Northants

Re: Overhauled the rear brakes.

Post by Doggy »

Well done sir, qualifies for the detached handbrake shoe tee shirt. (Oddly, mine hasn't turned up either). :roll:

That's an excellent top link piccy, seems we're always trying to find one for someone......
2002 HDi 2.2 Exec Estate, (2008-12) (wonderful)
2003 HDi 2.2 6-speed Exec Estate (2012-19) (also a gem)
2009 Citroen C5 2.0 HDi VTR+ Estate (godawful heap)
2008 BMW E91 330i touring (great fun - murdered by a reversing SUV)
2007 BMW E91 325i touring (slower smoother quieter)
User avatar
Captain Jack
3.0 24v
Posts: 3820
Joined: Sun Aug 07, 2005 11:26 am
Location: Langford, Somerset

Re: Overhauled the rear brakes.

Post by Captain Jack »

What did you paint the disk (disc?) with?
2003 - 2008: 1998 Peugeot 406 2.1 TD 110bhp LX Saloon
2008 - 2009: 2004 Honda Accord 2.2 CDTI 136bhp Executive Saloon
2009 - 2013: 2002 Peugeot 406 2.0 HDI 110bhp Executive Saloon
2013 - 2021: 2007 Peugeot 407 2.2 HDI 170bhp Executive Saloon (mapped to 213bhp :twisted:)
2021 - ????: 2016 Ford Mondeo 2.0 TDCi 180bhp Titanium
User avatar
rwb
3.0 24v
Posts: 2610
Joined: Thu Jun 17, 2010 7:53 pm
Location: Yorkshireman exiled in Salop
Contact:

Re: Overhauled the rear brakes.

Post by rwb »

Very nice job

Current: 407 2.2 HDi 170 & C6 2.7 HDi.
Former: 406 1.9 TD; 406 HDi 90; 407 2.2 160; 307cc 180; 508 HDi 140.
Map of PeugeotForums users offering PP2k
User avatar
oldskoolskool
1.8 16v
Posts: 59
Joined: Mon Sep 30, 2013 7:32 pm
Location: Stanford-le-hope ESSEX

Re: Overhauled the rear brakes.

Post by oldskoolskool »

Seems to be a common problem with these cars, just done mine including cables, but must admit I'm a little jealous as I didn't have enough time to paint my shields :-[ nice job there.

Sent from my HTC One X using Tapatalk 4
2003 - Aegean Blue - 2.2L HDi - S

Nicowico pipes, de-fapped, de-egr, K&N, pipecraft stainless exhaust, Re-map, paddle clutch & SMF, Nakamichi cd400, 5000k hid's & led's

Styled by piniferina, modified with shopping trolleys and car doors.
User avatar
steve_earwig
Moderator
Posts: 19799
Joined: Thu Oct 04, 2007 6:09 pm
Location: Jastrebarsko, Croatia http://www.jastrebarsko.hr/lokacija/

Re: Overhauled the rear brakes.

Post by steve_earwig »

I reckon there's a trend to use too big a brake on cars these days just let the ABS/TC sort it out (it does seem daft to use the same brake across the range so you have the same set up as a V6) so, unless you hoon around like a nutter they just don't get hot enough to vaporise any water/condensation and end up in a worse state than, umm, the US.

Sent from my large colon using my bum hole.
Unskilled meddling sin©e 2007

The submitted form was invalid. Try submitting again.
dirtydirtydiesel
3.0 24v
Posts: 1521
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Re: Overhauled the rear brakes.

Post by dirtydirtydiesel »

markw wrote:If you don't mind me saying, the first set of pics show a shocking lack of maintenance.... :o
The second set restores my faith in the home mechanic! Nice Job :cheesy:
I know Mark :oops: , I've only had the car for four months & I knocked the price down partly due to the state of the rear brakes.
Now beleive it or not the car has only covered 81k, one owner from new with a F.P.S.H :shock: , say's a lot for main steelers eh!.
Last edited by dirtydirtydiesel on Sat Oct 05, 2013 2:40 am, edited 1 time in total.
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power :cheesy: ) SOLD I've sorted the airbag light :cheesy:
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley :roll: )

2006 BMW e61 535d m-sport :supafrisk: run's for cover :lol:
dirtydirtydiesel
3.0 24v
Posts: 1521
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Re: Overhauled the rear brakes.

Post by dirtydirtydiesel »

Captain Jack wrote:What did you paint the disk (disc?) with?
Captain, I haven't painted the disc's they come like that, their Pagid & it's a anti-corrosion coating which is also supposed to help with bedding in :wink:,
For my money their the best std replacement disc's money can buy & not a bad price either :cheesy: .
Last edited by dirtydirtydiesel on Sat Oct 05, 2013 2:41 am, edited 1 time in total.
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power :cheesy: ) SOLD I've sorted the airbag light :cheesy:
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley :roll: )

2006 BMW e61 535d m-sport :supafrisk: run's for cover :lol:
dirtydirtydiesel
3.0 24v
Posts: 1521
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Re: Overhauled the rear brakes.

Post by dirtydirtydiesel »

oldskoolskool wrote:Seems to be a common problem with these cars, just done mine including cables, but must admit I'm a little jealous as I didn't have enough time to paint my shields :-[ nice job there.

Sent from my HTC One X using Tapatalk 4
oldskool, I think the main common prob here is down to a lack of routeen maintinance :roll: , I read about lot's of people complaining that 406 hand brakes are week but mine is now unmoveable on four click's & I have yet to bed the shoes in to the drum's 8) .
The only reason for painting the backplates is if you look carefully in one of the pic's you might notice that it has some holes in it :cry: , & on finding out that it would cost me in the region of £250 for two back plates & two wheel bearing / hub assembly's.
I descided to try & make mine last a little longer, lot's of wire wheeling / grinding / rust treatment / fibreglass / highstrength enamell on the disc side & hamerite on the back & the result's you can see in the pic's, hopefully should last for at least a couple more years :wink: .
Not to mention the time spent refurbing the rear calipers, they have had a simler treatment strip / unseize / clean off heavy corrosion / rust treatment / paint silver/grey enamell / new slider & seal kit ect, ect: :supafrisk:
Last edited by dirtydirtydiesel on Thu Feb 13, 2014 11:52 pm, edited 1 time in total.
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power :cheesy: ) SOLD I've sorted the airbag light :cheesy:
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley :roll: )

2006 BMW e61 535d m-sport :supafrisk: run's for cover :lol:
User avatar
oldskoolskool
1.8 16v
Posts: 59
Joined: Mon Sep 30, 2013 7:32 pm
Location: Stanford-le-hope ESSEX

Re: Overhauled the rear brakes.

Post by oldskoolskool »

Where did you get the refurb kit for the calipers, mine hadn't seized but I couldn't slide the piston back when fitting new disc's/pad's due to bad corrosion. After pricing up new parts I found it cheaper to buy refurbished calipers.

Sent from my HTC One X using Tapatalk 4
2003 - Aegean Blue - 2.2L HDi - S

Nicowico pipes, de-fapped, de-egr, K&N, pipecraft stainless exhaust, Re-map, paddle clutch & SMF, Nakamichi cd400, 5000k hid's & led's

Styled by piniferina, modified with shopping trolleys and car doors.
dirtydirtydiesel
3.0 24v
Posts: 1521
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Re: Overhauled the rear brakes.

Post by dirtydirtydiesel »

Ebay, £14.95 inc p&p but was just for the slider pin's & the seal's inc dust seal's, my one saving grace was my caliper piston's were in good shape 8) .
Just a bit corroided between the dust seal & the back of the pad ( where there exposed ) :cheesy: .
2002 110 HDi estate, Rapier in monaco blue! ( found quite a bit more power :cheesy: ) SOLD I've sorted the airbag light :cheesy:
1998 3.0 V6 SE coupe in Diablo Red ( my baby ) sold
2006 206 1.4 16v sport in Aegean blue ( wife's shopping trolley :roll: )

2006 BMW e61 535d m-sport :supafrisk: run's for cover :lol:
KozmoNaut
2.0 Turbo
Posts: 303
Joined: Wed Sep 05, 2012 1:18 pm

Re: Overhauled the rear brakes.

Post by KozmoNaut »

steve_earwig wrote:I reckon there's a trend to use too big a brake on cars these days just let the ABS/TC sort it out (it does seem daft to use the same brake across the range so you have the same set up as a V6) so, unless you hoon around like a nutter they just don't get hot enough to vaporise any water/condensation and end up in a worse state than, umm, the US.
I counter that as long as your brakes can fit inside your wheels, there is no such thing as too big a brake, you want as much braking ability and heat absorption as possible, in the unlikely event that you need to do several hard stops in succession. You can never have brakes that are too powerful, as long as they're set up to let you modulate braking force correctly. There is such a thing as over-boosted brakes, but that's mostly because it's an easy way to make brakes feel more powerful and secure. They're so much harder to modulate and make it harder to stop the car softly instead of jerking to a halt. So big beefy hardware, big rotors and big multiple piston calipers? Yes please. Artificially over-boosted brakes? No thanks.

The reason they put the same brakes from the V6 on the other models is to save money. Put the brakes you know can handle a V6 on the 4-cylinders and diesels, and you only have to certify one braking system and you save money on parts and tooling. I know I certainly don't hoon around like a nutter, and I've had no trouble at all with my rear rotors.

The handbrake is another story, though. I'm still waiting for my detached handbrake shoe shirt, too.
2000 406 TS4 2.2 saloon
Post Reply