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hdi rattling noise
Posted: Tue Feb 05, 2013 3:25 pm
by loadlugger
Ar kid has a 2.0 hdi on a v plate, and noticed a kind of rattling noise, more noticeable down by the drivers wheel arch,and seems to be a rotating rattle if you know what I mean.is it possibly pulley or summat.
Re: hdi rattling noise
Posted: Tue Feb 05, 2013 3:37 pm
by Welly
That will almost certainly be the bottom pulley, a metallic rattle which rises/falls with revs often starts out as a 'ticking' sound. They are a 'dampened' rubber 2-part design and a common failure at around 120K miles. The new ones are revised and much stronger. Genuine replacements used to be about £120.00 but not sure if the price has fallen these days anyone?
Look for a brown coloured dust around the bottom pulley - or even shards of metal
Be careful it will suddenly get worse until the noise will be horrific (like you know you shouldn't be driving it) if you ignore this it can separate, throw the auxiliary belt off, which can get tangled up and snap the cambelt (ouch!).
Re: hdi rattling noise
Posted: Tue Feb 05, 2013 8:02 pm
by hammerman
Welly wrote:That will almost certainly be the bottom pulley, a metallic rattle which rises/falls with revs often starts out as a 'ticking' sound. They are a 'dampened' rubber 2-part design and a common failure at around 120K miles.
Mines doing well then at 176k miles

Need the cam belt doing very soon so am having the pully changed as well.
Re: hdi rattling noise
Posted: Tue Feb 05, 2013 8:21 pm
by RobTurbo
Can you tell by looking at them weather you have an old dodgy one or a revised replacement? Any photos for comparison?
I changed my timing belt (+ tensioner, idler and water pump) at the weekend, it had already been changed before I got the car but I have no idea how long ago and the timing belt cover had been broken and worn the edge of the belt, then cable tied out of the way, so I didn't know until I went to put the new belt on!! The pulley seemed ok, no give in it like there was on my old 306 engine!
Re: hdi rattling noise
Posted: Wed Feb 06, 2013 7:22 am
by Welly
Here's some more reading...
viewtopic.php?f=1&t=8202&hilit=bottom+pulley+3+slots
This is the old style '2 slot' design, later modified to 3 slots to help spread the load. The noise you hear is those 'keys' hitting the slots as it rotates and because the internal dampener has failed:

Re: hdi rattling noise
Posted: Wed Feb 06, 2013 8:47 am
by rwb
Had mine replaced in 2008 at 127k. Cost £300, together with an oil change.
It had a long metal 'ribbon' sticking out of it, which of course was catching and making a noise. Drove it like that for about 6 months (very bad times) so I was very lucky to get away with that
Re: hdi rattling noise
Posted: Wed Feb 06, 2013 12:16 pm
by deanthedude1977
the rattling noise i had turned out to be a loose clutch plate on the air compressor pulley.
sorted by tightening the 14mm nut--you could see plate was loose and rattling by climbing under car whilst engine running.