codgod wrote:hi,my clutch is slipping really bad ive bought a new clutch but do i need to fit a new dmf as these things really are not cheap.can i just fit the new clutch? or not.thanks steve.
Hi, I've just finished doing my first clutch change. Mine was a 90 BHP so Single Mass Flywheel.
However, unless you have reason to believe that there is something wrong with your flywheel, then as far as I'm aware, you should not need to change it.
I did not need to change my flywheel, once I had taken the HEAVY gear box off, removed the old pressure plate and friction disk, I could see that the flywheel looked fine, as far as my untrained eyes were concerned. To my eyes it looked as good as an unused brake disc.
I guess you need to describe "how" your clutch has "gone" so that the expert guys here can make a more accurate diagnosis.
As far as my experience went, I didn't drop the subframe, so I didn't need to disconnect the exhaust etc... But I may have been a bit gung-ho in my approach - I don't know.
I do know that the points that having a friend would have helped were particularly those involving removing and "dropping" AKA wiggling out and carefully lowering the gearbox, and the opposite of trying to get it back up and in.
Maneuvering the gearbox away from the flywheel wasn't so hard - I progressively eased it away from the engine block using a screwdriver and a medium trolley jack and block of wood to take the weight. Then a 17 year old lad helped stop it crashing into my radiator from above whilst I took it out from underneath.
I recommend putting a wooden panel in behind the radiator "just in case" to absorb any unintentional impacts.
I didn't need any "consumables" in the end ( I was expecting to need circlips for the drive shafts), although I did accidentally order the ML5C driveshaft seals, but seem to be doing ok with the existing BE4 seals in the meantime. PM me If you need a set of ML5C/T seals as I don't need them.
Also, my previous experiences with using ball joint separators were to no use, as sticking an "allen key" into the bottom of the ball-joint-end and using a spanner to undo the nut, followed by a gentle bash of the hammer onto the lower arm were all I needed.
The friendly chaps on this forum have taken plenty of pics and given plenty of advice, but it may well be worth describing your situation a bit more so that we can understand the symptoms etc...
Yes, I know I only have a 90BHP with a different gearbox, but the following posts were the ones that I made whilst changing my clutch and sought reassurance and advice. Whilst the mechanical aspects may differ in your situation, the general concepts are the same, and it may help you to see what I went through:
viewtopic.php?f=1&t=16458
viewtopic.php?f=1&t=16324
viewtopic.php?f=1&t=16467
viewtopic.php?f=1&t=16350
viewtopic.php?f=1&t=16313
Probably the most frustrating thing "post clutch replacement" was bleeding the clutch, as the pedal didn't want to return to the "upwards" position without a bit of cunning.
Oh, and there are 3 (IIRC) clutch replacement posts in the Knowledge Base of this forum - well worth a look!
Good Luck!