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406oc.co.uk • View topic - My new 406 2.2 HDI

My new 406 2.2 HDI

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My new 406 2.2 HDI

Postby BEALEY » Fri Jan 24, 2014 9:23 pm

Right folks i have eventually come back where i belong a few months back i bought another 406 2.2 hdi as a replacement for a rubbish 2ltr tdci mondeo. i had a 406 before some of you may have seen my old thread. it was a 2ltr hdi which i converted to m-hdi (all mechanical hdi) because the ecu blew and it was going to cost too much to repair. it lasted a year after the conversion then it blew the engine because of a turbo seal failure ended up with a runaway diesel not a fun thing to have as some of you may know it destroyed the old 2ltr lump. it was going to cost too much to repair and very close to M.O.T and theres no way it was fit and scrapped it i was very gutted i loved that car then i ended up with the mondeo. anyways i have got this new 406 now at long last. i payed 500 pound for it with full service history 12 month M.O.T and tax all it needed was the dreaded dpf filter removing because it kept flashing faults which is now fixed with the 180bhp defap map thanks to Doggy and straight through exhaust system to a scorpion back box which a very good friend of mine built it does have a slight bit of damage as it needs a fog light and rear wing on drivers side has a large scratch on it but nothing major. hopefully it should all be done for french car show this year

Heres a few pics when i bought it













i have more pics but need to upload them to photobucket but heres a list of things im going to do

*exhaust and dpf removal and 180hp remap-dpf delete (done)
*lowering springs (done)
*black mask headlights
*spray spoiler
*refurbish my old 17"challenger wheels off old pug
*leather seats
*bigger turbo
*330d diesel pump or bigger and bigger turbo hybrid injectors
*front mount intercooler
*rolling road remap
*anything else i can think of in between

a friend of a friend is building me a 4 into 1 tubular exhaust Mani and relocation brackets to top of gearbox for bigger turbo and better flow and then rebuilding exhaust as 3" stainless turbo back but this will be done toward end of year so will rolling road remap

does anyone know what turbo is a large upgrade that is a straight swap for the standard gt15 any help would be grateful

i will keep you all updated
BEALEY
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Re: My new 406 2.2 HDI

Postby dirtydirtydiesel » Sun Jan 26, 2014 8:43 pm

Try over on the T.D.C.I owners forum for big turbo up grades :wink: , most of us on here are more bothered about mpg than mph :lol: .
I'm thinking your going to want to upgrade your clutch assemby first with some of the mod's your proposing, & try contacting 406frenzy he's a fellow 2.2 modding nutter :cheesy:
2002 110 HDi estate, Rapier in monaco blue!
With great power comes great responsablity!!!!!!
(I'm still looking for the f*****g power)!!!!!!!!!!!!!!

pp2000 owner / user, can offer Diagnostic's / fault code, reading / clearing for beer tokens in Leicestershire.
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Re: My new 406 2.2 HDI

Postby rwb » Sun Jan 26, 2014 8:51 pm

Another red one. It is a lovely colour.
Nice car, but there'll be nowt of it left by the time you've finished with it!
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Re: My new 406 2.2 HDI

Postby jonsowman » Sun Jan 26, 2014 8:57 pm

Very nice, another DW12 :cheesy:
Image
2002 V6 SE Coupé (210bhp) - (Aegean Blue)
2002 D9 2.2 HDi Exec Estate - Samarkand Blue
PM me for PP2000 diagnostics around Surrey
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Re: My new 406 2.2 HDI

Postby GingerMagic » Sun Jan 26, 2014 9:02 pm

Hi chap - Joost on the 406coupeclub has an uprated turbo for his 2.2Hdi rocket. Its a standard fit, just with upgraded and uprated inner bits.

The standard DW12 turbo has 'variable vanes', which I think is different to 'variable geometry' as per most other car manufacturers turbos iirc.
1999 T4 family wagon, slow as a turd but the kids like it
2002 Citroen Xsara Picasso Hdi90 - Dirtied by the kids, Dented by the wife....
Sadly sold the 406, best cars I have ever owned
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
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Re: My new 406 2.2 HDI

Postby BEALEY » Thu Jan 30, 2014 5:36 pm

i have been told that there not a vnt turbo by a kid on tdoc uk forum but if thay r thats better i know a verry nice turbo that will work well with my engine and ideas lol
BEALEY
1.8 16v
 
Posts: 70
Joined: Wed Feb 23, 2011 3:48 pm
Location: BARNSLEY, south yorkshire

Re: My new 406 2.2 HDI

Postby BEALEY » Thu Jan 30, 2014 5:38 pm

dw12 is the better of the two hdi engines and there arnt many around south yorkshire i dont think i had no end of trouble with my old dw10 so in the end i just m-hdi/m-tdi'd it lol
BEALEY
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Posts: 70
Joined: Wed Feb 23, 2011 3:48 pm
Location: BARNSLEY, south yorkshire

Re: My new 406 2.2 HDI

Postby BEALEY » Tue Mar 11, 2014 1:20 pm

a few more things ive done to the good old bus lol over last few weeks

new wheels need refurb tho for deffinate






black mask headlights and black mask fogs the fogs where a pain in the backside but worth the stress tho



vinal wrapped my badge not everyones taste but i really am a big fan of green and will oll come together in the end



quick pic in the dark lol with HID's lights on



still a long way to go but i will keep updates comeing also my maybe giving me his 406 estate which i am goin to be turning into a pickup cos the bodywork cannot be saved its gone so rather than scrap it am gunna make some use of it lol will be interesting lol it will be done right aswell not a rushed job
BEALEY
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Posts: 70
Joined: Wed Feb 23, 2011 3:48 pm
Location: BARNSLEY, south yorkshire

Re: My new 406 2.2 HDI

Postby Tobys406 » Tue Mar 11, 2014 10:32 pm

You've made that Pug look hella nice. Awesome mega pipe on the back there haha, loving those black-ish headlights too. 406s look so nice with lowered springs! :)
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Re: My new 406 2.2 HDI

Postby dirtydirtydiesel » Tue Mar 11, 2014 11:55 pm

2002 110 HDi estate, Rapier in monaco blue!
With great power comes great responsablity!!!!!!
(I'm still looking for the f*****g power)!!!!!!!!!!!!!!

pp2000 owner / user, can offer Diagnostic's / fault code, reading / clearing for beer tokens in Leicestershire.
dirtydirtydiesel
3.0 24v
 
Posts: 1154
Joined: Sun Apr 28, 2013 11:02 pm
Location: Coalville, Leics.

Re: My new 406 2.2 HDI

Postby BEALEY » Sat Mar 22, 2014 9:11 pm

thanks mate and will do
BEALEY
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Posts: 70
Joined: Wed Feb 23, 2011 3:48 pm
Location: BARNSLEY, south yorkshire

Re: My new 406 2.2 HDI

Postby GingerMagic » Sat Mar 22, 2014 9:34 pm

Looks nice - I personally like the little touches ( ooer ) that make your car a bit different - your lion badge matches my calipers, Kawazaki Green is it?
1999 T4 family wagon, slow as a turd but the kids like it
2002 Citroen Xsara Picasso Hdi90 - Dirtied by the kids, Dented by the wife....
Sadly sold the 406, best cars I have ever owned
PP2000 user, can help with faults / diagnostics in the Bournemouth area.
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GingerMagic
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Posts: 2751
Joined: Fri Apr 06, 2012 9:02 pm
Location: Bournemouth

Re: My new 406 2.2 HDI

Postby BEALEY » Sun Apr 06, 2014 12:03 pm

It is Kawasaki green ye lol my favorite colour other than illuminus green or hi vis colour lol
BEALEY
1.8 16v
 
Posts: 70
Joined: Wed Feb 23, 2011 3:48 pm
Location: BARNSLEY, south yorkshire


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